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Extra cheesy penne and mozzarella casserole in a 9x13 baking dish with golden bubbly cheese across the top

Extra Cheesy Penne and Mozzarella Casserole

A hearty, ultra-cheesy baked penne casserole made with fresh mozzarella, basil pesto, and crushed tomatoes. Ready in 30 minutes with no simmering and no complicated sauce.
Prep Time 10 minutes
Cook Time 20 minutes
Total Time 30 minutes
Servings: 6 portions
Course: Dinner, Main Course
Cuisine: American, Italian-American
Calories: 740

Ingredients
  

  • 1 lb penne pasta cooked al dente, pulled 1 minute before package time
  • 28 oz crushed tomatoes 1 can, San Marzano recommended
  • 1 cup basil pesto store-bought works great
  • 1 tsp sugar balances acidity of the tomatoes
  • 2 tsp dried basil
  • 2 tsp dried oregano
  • 1 tsp garlic powder
  • 1 tsp salt or more to taste
  • 0.25 tsp black pepper
  • 1 tsp red pepper flakes reduce to 1/2 tsp for milder heat
  • 1.5 lbs fresh mozzarella shredded from block, divided: 1 lb stirred in, 1/2 lb layered on top

Equipment

  • Large pot (3 quart or larger)
  • 9x13 inch casserole dish
  • Cheese grater
  • Colander

Method
 

  1. Preheat your oven to 375 degrees F. Spray the inside edges of a 9x13 inch casserole dish with nonstick spray and set aside.
  2. Fill a large pot with water and add about 1 tablespoon of salt until it tastes like seawater. Bring to a boil, add the penne, and cook until just al dente. Pull the pasta 1 minute before the package time. Drain and drizzle with a small amount of olive oil to prevent sticking.
  3. Pour the crushed tomatoes directly into the prepared casserole dish. Add the pesto, sugar, dried basil, oregano, garlic powder, salt, black pepper, and red pepper flakes. Stir until fully combined.
  4. Add the drained penne to the casserole dish and stir until every piece is coated in the tomato pesto sauce.
  5. Shred 1 lb of the mozzarella and stir it into the pasta mixture until evenly distributed.
  6. Shred or slice the remaining 1/2 lb of mozzarella and arrange it in an even layer across the top of the casserole.
  7. Bake uncovered at 375 degrees F for 20 minutes, until the cheese is fully melted and the edges are bubbling. For golden brown spots on top, switch to broil for 1 to 2 minutes. Move the rack close to the broiler and watch carefully.
  8. Remove from the oven and let the casserole rest for 3 to 5 minutes before scooping and serving. This helps the cheese set slightly so it holds together.

Notes

Want more cheese? Use a full 2 lbs of fresh mozzarella. Want to add meat? Stir a pound of cooked Italian sausage into the pasta in Step 4. Leftovers keep in the fridge for up to 4 days and freeze well for up to 3 months. Thaw overnight before reheating.